No Jigs Required Inline PCB Depaneling Router Machine with Tray
Destacker and Stacker
Inline PCB Depaneling Router Overview:
The inline PCB depaneling router is a fully automated,
high-precision PCB separation solution designed for modern SMT
production lines. Eliminating the need for custom jigs, this system
uses a high-speed spindle and vision-guided routing to depanel PCBs
with minimal mechanical stress. Integrated with tray destacking and
stacking modules, it offers a complete inline solution for loading
and unloading PCBs, ideal for high-mix, high-volume manufacturing
environments.
Our Service:
1. Lifetime technical support and 2 years warranty.
2. Free replacement or refund would be done in case of any quality
problem.
3. Fast response/feedback within 12 hours
4. Engineers are available to be sent to do oversea installation
and training.
5. Solid packaging to prevent damage from transportation.
Inline PCB Depaneling Router Featuers:
No-Jig Required Design
Eliminates the need for custom fixtures, reducing setup time and
cost.
Flexible clamping and vacuum table system adapts to various PCB
shapes and sizes.
High-Precision Routing System
High-speed spindle (up to 60,000 RPM) ensures clean, burr-free
cuts.
Vision alignment system with fiducial recognition and
auto-correction.
Inline Conveyor System
SMEMA-compatible design allows seamless integration into existing
SMT lines.
Automatic PCB loading/unloading with programmable conveyor width
adjustment.
Tray Destacker and Stacker
Automatic tray handling system for batch PCB input and output.
Supports multiple tray sizes and configurations for flexible
production.
Intelligent Control Software
User-friendly touchscreen HMI with recipe management and real-time
monitoring.
Barcode/QR code scanning and MES/ERP integration optional.
Inline PCB Depaneling Router Specification:
| Model Number | SMTIR812 |
| Machine Size | 1060(L)x1356(W)x1570(H)mm |
| Machine Weight | Approx 1000kgs |
| Max PCB Size | 350x350mm (standard) |
| PCB Thickness | 0.4-6mm |
| Transmission Height | 900±50mm |
| Transmission Direction | Left -> Right |
| Transportation Speed | 1500mm/s |
| Feeding Mode | Section type transportation guide rail |
| Rail Width Adjustment | Automatic |
| Communication Signal | SMEMA |
| PCB Positioning | Upper and lower guide rail clamping |
| Picking System | 360 degree rotary clamp system+Vacuum Suction Nozzles |
| Cutting Spindle | SycoTec 60000rpm/min(standard) |
| Cooling Type | Self cooling |
| Automatic Tool Change | Yes |
| Break Knife Checking | Yes |
| Cutting Accuracy | ±0.01mm |
| Routing Bit | 0.8-3.0 Diameter, right rotation |
| Repeat Accuracy | ±0.02mm |
| Coordinate Moving Speed | 1000mm/s |
| Unloading Mode | ESD Belt |
| Waste Collection Way | Outlet track |
| Procedure Programming | Gerber Drawing Import/Editing Program by Visual |
| Air Supply | 5-8kgs/cm2 |
| Power Supply | AC380V, 50/60Hz, 3KW |
PCB Depaneling Router Advantages:
Increased Throughput: By integrating into automated assembly lines, inline depaneling
router machines help streamline the PCB separation process, leading
to higher throughput and improved production efficiency.
Precision and Accuracy: These machines offer high precision and accuracy in cutting,
ensuring that PCBs are separated cleanly and accurately without
causing damage to components or circuits.
Reduced Labor Costs: Automating the depaneling process with an inline machine reduces
the need for manual labor, resulting in cost savings and increased
productivity in electronics manufacturing.
Enhanced Quality Control: Inline depaneling router machines contribute to improved quality
control by consistently producing accurate and uniform PCB
separations, reducing the risk of defects in the manufacturing
process.
Flexibility and Versatility: With the ability to handle various cutting options and adapt to
different PCB designs, inline PCB depaneling router machines offer
flexibility and versatility to meet diverse manufacturing
requirements.
Minimized Material Waste: By cutting PCBs with precision, these machines help minimize
material waste during the depaneling process, optimizing material
usage and reducing costs in production.
Inline PCB depaneling router machines provide advanced features
such as high precision routing, automation, integration into
assembly lines, increased throughput, reduced labor costs, enhanced
quality control, flexibility, and minimized material waste, making
them essential tools for efficient and accurate PCB separation in
electronics manufacturing.
PCB Depaneling Router Rotatable Gripper:
