80mm Length Hot Bar Machine Electric Soldering Machine with CCD
System
Hot Bar Machine Description:
A hot bar soldering machine, also known as a thermode soldering
machine or pulse heat soldering machine, is a specialized tool used
in electronics manufacturing for precise and controlled soldering
of components onto printed circuit boards (PCBs).
Hot Bar Machine Key Functions:
Precision Soldering: Hot bar soldering machines provide precise control over soldering
temperature, time, and pressure, resulting in accurate and reliable
solder joints on PCBs.
High Throughput: These machines are capable of high-speed soldering, making them
suitable for high-volume production environments where efficiency
is crucial.
Consistent Results: By maintaining consistent soldering parameters, hot bar soldering
machines produce repeatable results, ensuring uniform solder joints
across multiple PCBs.
Versatility: Hot bar soldering machines can be used to solder a variety of
components including surface mount devices (SMDs), through-hole
components, connectors, and more, making them versatile tools in
electronics manufacturing.
Reduced Heat Exposure: The localized heating provided by the thermode minimizes heat
exposure to surrounding components, reducing the risk of thermal
damage during the soldering process.
Hot Bar Machine Features:
1. Unique pulse heat technology provides fastest soldering head
heating.
2. Programmable soldering temperature, heat-up rate and time
duration for a wide range of products.
3. Thermocouple is fixed in close proximity to the working surface
& the thermode, thus providing accurate temperature feedback
control.
4. Closed Loop PID temperature control with clearly visible LED
display.
5. Soldering time can be programmable and is triggered by
temperature.
6. Floating thermode ensures consistent pressure and heat transfer
between the thermode head and the parts to be joined.
7. Programmable pressure switch with LCD display for precise force
control.
8. CCD camera system with magnification lens can be retrofitted for
fine-pitch positioning.
Hot Bar Machine Specification:
| Machine size | 610×410×450mm |
| Working area | Max 150*150mm |
| Machine weight | 62Kg |
| Working air pressure | 0.6-0.8Mpa |
| Fixture quantity | 1 |
| Thermode head size | Max 40*3mm |
| Welding precision | pitch 0.2mm |
| Pressing time | 1~99.9s |
| Temperature settings | RT~500℃ tolerance ±5℃ |
| Welding pressure | 1~20Kg |
| Temperature settings | Two |
| Working environment | 10-60℃,40%-95% |
| Power supply | AC220V±10% 50HZ,2200W |
| Alignment mode | CCD + LCD Monitor |
| Feeding mode | Manual |
| Starting mode | Press start button |
| Rotation Platform | Cylinder control,tolerance<0.02mm |
Hot Bar Machine Application:
Usually, we can't use SMT + reflow furnace for welding devices.
Originally, we can use constant temperature soldering iron for
manual welding, but manual welding has some defects, such as
inconsistent operation proficiency, uneven operation, even false
welding or damaged products. The pulse hot press is different from
the constant temperature soldering iron. The pulse hot press can
reach the required temperature at the moment of power on. Once
there is no voltage at both ends of the pressure head, the air
cooling can quickly reach the room temperature, and the pressure
head is flat, so the welded products have the same appearance,
stable yield and simple operation.
Hot Bar Machine Maintenance:
Thermode head:
1. every 5000 times operation examined for dent, deformation and
uneven
2. Every 80000 times operation replacement hot pressing head
Thermocouple: 1. Every time change visual inspection of the solder
joints connection condition.
Fixture:
1. After long-term use the fixture will accumulate some rosin
stains. To ensure that hot pressing the levelness of the head and
between the product. Must have a daily cleaning fixture surface.
2. Every 5000 times operating check the worn degree
3. Every 200000 time are changing the fixture.
