Cost-effective Stand Alone PCB Milling Cutter Type PCB Separator
Router Machine
PCB Milling Cutter Machine Function:
PCB milling cutter machine is a kind of equipment which mainly uses
milling cutter running at high speed to separate multi connected
PCB according to pre editing path. It can replace manual breaking
or cutting defects of c-cut or push, improve product quality and
reduce scrap rate. This machine adopts latest operating system with
man-machine interface. The cutting path can be modified by high
pixel CCD teaching and editing, and it can also be modified step by
step. Using the rotating platform as the loading and unloading
device of PCB, the idle time of the machine can be effectively
reduced, and the ideal production efficiency can be achieved.
PCB Milling Cutter Machine Advantages:
1. Optional single/dual platform
2. PC and CCD vision system
3. Programming with compensation and dust collection
4. Available for max 460mm boards
5. Flexible for different type of products
6. Open type platform for LD/ULD and auto upgrade with robot
7. Used for routed PCB panel singulation with lower stress
8. Top cutting and bottom vacuum cleaner
PCB Milling Cutter Machine Features:
1. Equipped with high pixel color CCD magnifying lens, auxiliary
program teaching and editing simulation function, more accurate
precision and clearer image.
2. Tool life monitoring: after cutting a certain distance, the
milling cutter will automatically rise / fall to the position of
the cutting edge which has not been cut. The up and down distance
and times can be set freely according to the length of the cutting
edge, so as to prolong the life of the milling cutter.
3. The transparent safety door design makes the processing process
clear at a glance. The door opens and stops to prevent accidents
during processing, providing a safe operating environment for users
4. Automatic mark positioning and correction system, moving path
display and tracking, automatic focus correction function, higher
cutting accuracy.
5. Three same or different programs can be used on the same fixture
to locate by mark, so as to ensure the cutting accuracy
6. Powerful dust collector can clean and solve the problem of
cutting dust. The imported fan makes the dust collection more clean
and low noise.
7. Use the left and right worktable to exchange processing and
place PCB substrate, reduce waiting time and increase production
capacity.
8. In general, the cutting machine is electrical, and the worktable
is pneumatic. If it works for a long time, the PCBA may be damaged
due to insufficient air pressure. The machine is completely powered
on, so as to ensure its accuracy and stability.
PCB Milling Cutter Machine Specification:
| Model Number | SMTR17 |
| Machine Size | 850(L) x 750(W) x 1455(H)mm |
| Voltage | 380V/50Hz, 2.5KW |
| Max PCB Size | 410x460mm (single table), 260x310mm(dual table) |
| PCB Thickness | 0.4-5mm |
| Feeding Mode | Manual |
| PCB Positioning | Customized fixture |
| Programming | Vision teaching, inline programming |
| Cutting Spindle | SycoTec 60000rpm/min(standard) |
| Cooling Type | Self cooling |
| Dust Collection Mode | Bottom collection |
| Cutting Speed | 1-100mm/s |
| Repeat Accuracy | ±0.01mm |
| Routing Bit | 0.8-3.0 Diameter, right rotation |
| Repeat Accuracy | ±0.02mm |
| Control System | Industrial PC |
| Spindle | Germany SycoTec 4015HY |
| Motion Control | 4 axis motion control board |
| Lead screw | C5 grinding screw lead |
| Camera | Germany imaging 40W greay camera |
| LCD | 17 inch |
PCB Milling Cutter Machine Technical Parameters:
| NO. | DESCRIPTION | DATA |
| 1 | Meas. | 850×750×930mm(exclude alarm light) |
| 2 | XYZ stroke | 410x460x60mm |
| 3 | PCB max size | 410×460mm |
| 4 | Servo system | X,Y Axis AC servo motor(400W) Z Axis(100W) |
| 4 | Spindle speed | 2000-60000rpm/min |
| 5 | Cutting speed | 1-100mm/sec |
| 6 | PCB position | Jig fixture |
| 7 | Picking system | By manual |
| 8 | Dust collect | Bottom collect |
| 9 | Tool | φ0.8～3mm |
| 10 | Cutting accuracy | ±0.05mm |
| 11 | PC | Windows 7 or windows 10 |
| 12 | Moving speed | 1000mm /s(max) |
| 13 | Programming | PC/CCD |
| 14 | Air supply | 5-8㎏/㎝³ |
| 15 | Power Supply | AC220V±5％ 50 /60Hz 3kw |
PCB Milling Cutter Machine Installation:
1. Environment setting
1.1 The equipment should be installed in a ventilated and dry
place. Do not install it in a place that is easy to corrode or
flammable.
1.2 The equipment should not be installed in places exposed to
sunlight and high heat.
1.3 Do not place the equipment in the place with strong vibration
and easy collision.
2. Mechanical installation
2.1 Place the equipment in the designated position.
2.2 Adjust the level of the equipment with a level instrument, and
then tighten the foot cup screw.
2.3 Connect the hose of the dust collector to the dust collecting
port of the equipment.
2.4 Connect the power plug of the dust collector with the equipment
to confirm the operation direction and dust collection effect. If
it is reversed, replace any two of the three power lines.
2.5 Grounding requirements: please connect the equipment to the
ground wire of distribution box separately, and do not connect with
other equipment in series.
3. Power supply configuration
3.1 The standard input of the equipment is single-phase 220 V AC.
3.2 The equipment input 3-phase 380V AC needs to be equipped with
transformer.
PCB Milling Cutter Machine Appearance Size:
